Modified Starch Production Line

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China Modified Starch Production Line Manufacturers Factory Suppliers

We specialize in producing all kinds of Modified Starch Production Line products, mainly pre gelatinized starch production line, cassava modified starch extruder machine, industrial modified starch making machine, oil drilling modified starch machine, etc.
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. We has mature technical expertise, advanced process equipment, extensive production experience, and a complete service system.
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, allowing customers around the world to buy high-quality products and enjoy excellent customer service.

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Company Advantages

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Advanced Equipment
We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.

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Well-Experienced
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. Professional engineers also can provide expertise consultations and professional advice on product selection, design, installation, and maintenance.

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Expansive Market Reach
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, , and have garnered widespread acclaim from satisfied customers.

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Customized Services
We welcome product customization, and our team is capable of developing new products or providing technical solutions tailored to customer requirements. lf you have any special request, pls send us the details.

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Competitive Price
We provide competitive price and excellent customer service for all our customers. We also can offer different discounts based on your order quantity. Our pricing policies are designed to offer affordable options while not compromising on quality.

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24-hour Online Customer Service
Our customer service is available online 24 hours a day. After receiving the service information or feedback from the customer, we will reply and address the feedback in the shortest time. Our customer service team can provide customers with all support on products, customization, after-sales, etc. at any time.

Introduction to Modified Starch Production Line

Modified Starch Production Line is specially designed for producing denatured starch, modified starch and pre gel starch. Produced modified starch is widely used in textile, food process, oil drilling, paper, construction industries etc.
The modified starch production line can produce corn pre-gelatinized starch, which is used in putty rubber powder, mortar, and construction industry. The addition ratio of coatings is generally 0.5%. It can also produce cassava pregelatinized starch for feed adhesives, mosquito coils and incense.
Modified starch production line is controlled by frequency conversion of the main machine, and other production lines are controlled by control cabinets. A production line can be divided into 1-3 control cabinets according to the number of equipment. The operation is centralized, simple and convenient; and the quality of the finished products required is different; you can directly adjust the extruder to produce a variety of product specifications.

Advantages of Modified Starch Production Line

Double screw extruder adopts modular circular groove screws that are made of high strength and durable hard alloy steel. Different types of products can be created by the combination of screws, allowing for longer use time. The screw also features different threads and shear section connections that are seamless.
Barrel sections are designed with wear-resistant liners made of hardened alloy for added durability. Additionally, the locating pin connection and high machining accuracy ensure stable operation with minimal maintenance cost. An independent aluminum silicate insulation layer is added to the outer heating ring to prevent heat loss.
This modified starch production line is built to deliver stable performance and a longer usage life, thanks to the use of high-grade gearbox and bearings. And it includes an automatic lubricating system, filtration system, and cooling system, with 20 years of service life guaranteed.
State-of-the-art PLC touch screen, optimized control system, friendly HMI system, and more data storage.

Pregelatinized Modified Starch Processing Line

Types of Modified Starch Production Line

Cassava Modified Starch Extruder Machine
A cassava modified starch extruder machine uses raw materials like beans, corn, rice, and grains to produce nutrition powders. The machine uses a process of extruding, inflating, drying, mixing, and crushing. This line could finish all the process automatically from the feeding to the end. It has features of easy operation, no leak of powder dust, sanitation, energy savings, and easy addition of various raw materials and nutrients.
Advantage:

The screw is a combination modular structure, which can be assembled in any combination to meet different formula and product requirements.
The screw and the screw pieces are made of a special alloy with high strength and high wear resistance.
The screw adopts fully engaged model, designed by 3D design, CNC machining, smooth surface, high conjunction accuracy, and better self-cleaning function, changing parts flexible.
The barrel is a combination of a modular circular structure. Increased (or reduced) flexibility is very flexible and convenient.
Heating and cooling medium circulation of the internal are optimized to ensure that the temperature control is sensitive and the internal and external temperature difference is small.
Heating and cooling medium for each barrel can be controlled independently.
Bushing with wear-resistant alloy material, long lifespan.

Industrial Modified Starch Making Machine
Industrial Modified Starch Making Machine is specially designed for producing Denatured Starch, Modified Starch, Pre-Gel Starch. Modified Starch is widely used in textile, food processing, oil drilling, paper, construction industries, etc. The pre-gelatinized starch machine is a typical type extruded food machine studied and developed by ourselves on the basis of learning from advanced technology around the world, so that both its technical performance and product quality reach the most advanced level globally. The pre-gelatinized starch machine features many types, flexible collocation, extensive applicable raw materials, various products, and easy operation.

Oil Drilling Modified Starch Machine
Oil Drilling Modified Starch Machine can produce Denatured Starch, which is a starch derivative. This automatic modified starch extruder machine is characterized by advanced technology, rational configuration, high automation, and stable performance. It is a process that involves high temperature, short time, low moisture, and high energy.
Features:

Screw with 38CrMoAL excellent material and being Nitriding treatment Made in Zhoushan, Zhejiang Province, China. The HRC hardness is around 60-62. The screws are made by alloy steel and special craft, the screw's life is longer. And it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing materials.
The extrusion barrel is constructed of carbon steel, made of #45 steel with stainless steel coating.
The gearbox has an automatic lubrication function, with an extended gear life.
The cutting knife is fixed in the die head seat, rotated by V-belt drive.

Working Principle of Modified Starch Production Line

Mixing: Integrate the mixing of various starch raw materials, more mixing cycles within a fixed time period can be achieved by using the intermittent mixer designed with clamping capacity and intelligent pulp page. Optional and precise liquid adding equipment enables uniform distribution of ingredients for the mixing of recipes.
Extruding: Our extruders are configured according to the specific characteristics of your raw material recipe and the requirements of the final product. During the extrusion process, your solid material is mixed and fed through the twin-screw movement to different pressure areas, heated, cooked, bleached and shaped through the heating cylinder, and cut through the fixed mold for granulation.
Drying: Drying is particularly important in food processing industry. The dryer can provide the best drying effect for compact, viscous or thermal products. The product is dried by air flow and the dryer provides high drying efficiency and accuracy. Drying technology involves the liquid in the evaporating product without changing its basic properties and can extend the shelf life of the product.
Pulverizing: Crush the product with pulverizer
Cooling: Passing through the multilayer circular airflow with a stable wind speed, the finished product can quickly discharge the internal heat to prevent adhesion and gelatinization in a shorter time, which is easy to transport and package.
Sieving: Sieve the pulverized particles with bran sieving machine
Transportation: Our pipeline covers all applications across the value chain. From raw material intake to finished product transportation, we use any customized system combination of lifts, belt turntables and screw conveyors to meet your space and process needs.

Modified Starch Production Line Configuration

Screw Conveyor: The motor is used for power screw conveying, and the mixed raw materials are sent to the feeding hopper of the extruder to ensure that the feeding is convenient and fast.
Air Conveyor: The particles are transported to the oven, and the height of the elevator is determined according to the oven.

Packing Machine: Packing the differemt modified to the bag for sale.

Grinding Machine: The machine is composed of crusher, cyclone separating device, pulse dust absorption box and blower, etc. The machine is working by relative movement of valiant disc and fixed fluted disc, making the material be crushed. The crushed material is fed into cyclone separating device by rotating centrifugal effect and gravitation of blower and get out via discharger. The dust is fed into dust absorption box and recycled via filter, the fineness can be regulated by changing the sieve.

Mixer

The flour mixer machine consists of a frame, transmission parts, mixer and cylinder parts. Put flour into the machine tube, turn on the motor, add other material, after mixing till your requirement, open the door, the powder will be push out by mixing wing.

Industrial Dryer

This kind of oven has a wide range of application. It can dry all shapes of puffing food, including strip, lump, granular materials etc, as well as other types of materials. Users can choose different types with different layer, length, and heating mode. The oven is droved with double pitch roller chain and heats materials circularly. It runs smoothly, never obstruction.

Twin Screw Extruder

There is a special control cabinet to extrude modified starch granules under high-temperature and high-pressure environment. Adjusting the process and changing the mold can produce different products.

Certifications

Our equipment has obtained the national inspection exemption qualification and meets the requirements of the European Union. We have obtained the CE certificate. The quality of our products is highly praised by customers.

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Our Factory

We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.

Frequently Asked Questions

Q: Gelatinatized starch extrudates takes what factors need to be considered in technical evaluation?

A: The technological assessment of gelatinatized starch extrudates takes two factors into account: the water solubility index (WSI) and the water absorption index (WAI). WAI of many starch products increases together with the temperature rising in the extruder's barrel. It has been assumed that the maximum value is obtained around the temperature ranges from 180 to 200 °C. When these temperatures are exceeded, WAI drops and causes the WSI increase. The lower material initial moisture content used in extrusion, the higher extrudate's WSI rate can be obtained. A noticeable influence on the product properties has the percentage of amylose and amylopectin and its ratio in the processed material.

Q: What Factors to Consider When Buying Oil Drilling Modified Starch Machine?

A: When purchasing an oil drilling modified starch machine, there are various factors to consider to maximize production. First, consider the availability of capital and other associated costs. Although it is essential to select an oil drilling modified starch machine that meets the needs of your food processing business, it is also crucial to examine the overall associated costs to assess if the particular option is worth the investment. Also, before settling on the ideal oil drilling modified starch machine, consider the sizing. You should aim to strike a balance between achieving the required output and minimizing the input resources when determining the ideal size of your machinery. Moreover, the size of your working space is a major determinant of the size of the machinery you can acquire. If your working space is limited, modular machinery is the more practical option.

Q: How much does Pre Gelatinized Starch Processing Line cost?

A: The cost of a Pre Gelatinized Starch Processing Line can vary widely depending on its size, capabilities, and complexity. Most of the price of Pre Gelatinized Starch Processing Line ranges from US $ 10000 to $ 60000 per Set. It's important to research and compare different models and features to find the best Pre Gelatinized Starch Processing Line for your needs and budget.

Q: How do I choose Pre Gelatinized Starch Processing Line?

A: Choosing a Pre Gelatinized Starch Processing Line can be a challenging task, but there are a few key factors that you can consider to help make an informed decision when evaluating Pre Gelatinized Starch Processing Line for purchase. Including Type, Material, Function, Purpose and Use, Maintenance and Support, Budget and so on.

Q: How many types of Pre Gelatinized Starch Processing Line?

A: According to the functions or purposes of Pre Gelatinized Starch Processing Line, Pre Gelatinized Starch Processing Line can be classified into many types. The specific type of Pre Gelatinized Starch Processing Line used will depend on the requirements of the production process and the type of product being produced. Be honest about your volume and choose the Pre Gelatinized Starch Processing Line that is designed for the needs of your business.

Q: What are the process flows of Pregelatinized Modified Starch Processing Line?

A: Process:

1. Stir various raw materials such as edible starch and whitening agent evenly and adjust the humidity.

2. Extrusion, puffing, molding, and curing: a twin-screw extruder, high-temperature and high-pressure process of deep mixing and physical work of raw materials to extrude and puff starch to achieve starch gelatinization.

3. Use drying equipment to drain and dry the pre-gelatinized starch granules after starch expansion.

4. Use wind cooling to quickly reduce the dried modified starch granules to normal temperature, which is convenient for later crushing and packaging.

5. The cooled pre-gelatinized starch granules are subjected to fine superfine pulverization. 6. Packing process: automatic packing into bags.

Q: How to maintain Modified Starch Making Machine?

A: The specific maintenance and operation key points of Modified Starch Making Machine are as follows:

1. Daily maintenance and calibration are necessary for repairing factors affecting testing results. We should pay close attention to and exercise strict control to reduce the error.

2. At the same time, ensure that all equipment working tables are fixed, flat, meeting wheat flour machinery requirements.

3. All potato starch equipment after use should be cleaned in a timely manner and stored properly to ensure the smooth conduct of future experiments.

4. Electrical equipment should be installed to meet the rated power with an independent power supply switch, proper grounding, and individual flour machine equipment should be powered according to the specification requirements.

Q: How About The Consumption of Modified Starch Processing Line?

A: For the modified starch processing line business, how about the consumption of it ? Today we will show the starch machine line consumption.

According to the origin of raw materials, starch extraction rate of 87-95%, potatoes generally 7-8 tons of production of 1 ton of standard starch.

Water consumption: per ton of fresh potato consumption of water 2 ~ 3T power consumption: per ton of finished product consumption ≈ 70 degrees coal consumption: per ton of finished product consumption ≈ 0.6-1T.

Finished starch moisture in 14-20% (depending on the region), fineness 100 mesh. (According to the production line specifications of different energy consumption, preparation is different.)

Q: How to protect the motor of Cassava Modified Starch Extruder Machine?

A: The Motor is the core of the Cassava Modified Starch Extruder Machine machinery and should be carefully maintained after operations. Following, we will discuss how to maintain the Cassava Modified Starch Extruder Machine. In daily operation, we should regularly check and maintain the motor of the Cassava Modified Starch Extruder Machine. During annual maintenance, we should demount the motor, clean, lubricate, and change the bearings to make sure the motor operates in a good condition. During operation, we should strictly implement rules, regularly check the motor, and observe to guarantee timely disposal of the motor.

Q: What does the Modified Starch Production Line’s dewatering filter do?

A: Our vacuum starch dewater fliter machine fliter area have 3m²,5m² ,6m² ,10m² and 16m² for your choice.the capacity is 0.2-0.3t/m.it is a machine of modified starch processing line. Dewatering section follows the refining section.Compared to other starch, it really is more effective for cassava starch to dewater by vacuum filter. Moisture content of dewatered starch is 38~40%. Wet starch is delivered to drying system through belt conveyer.

Q: What is the role of Modified starch in the paper industry?

A: Modified starch is used in the paper industry to improve paper quality, productivity, and pulp utilization. Cationic starch is used to flocculate pulp and improve wet dewatering efficiency, which results in higher machine speeds and higher pulp utilization. The starch retained on the finished paper can be used as an internal sizing agent to increase the strength of the paper. Low viscosity starch, such as oxidized starch, can be used as a surface sizing agent to increase paper strength and improve ink absorption during printing and writing. Modified starch is also used as an adhesive in pigment coating to produce smooth, white, premium paper.

As one of the leading modified starch production line manufacturers and suppliers in China, we warmly welcome you to buy cheap modified starch production line from our factory. All machines are with high quality and competitive price. Contact us for more details.

Oil Drilling Modified Starch Machine, Modified Starch Processing Line, Pregelatinized Starch Production Line