Breakfast Cereal Corn Flakes Production Line
China Breakfast Cereal Corn Flakes Production Line Manufacturers Factory Suppliers
We specialize in producing all kinds of breakfast cereal corn flakes production line products, mainly breakfast corn flakes production line, breakfast cereal machine, puff corn chips machine, corn flakes making machine, breakfast cereal processing line, grain product making machines, breakfast corn flakes extruder, puffed corn chips snack machine, etc.
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. We has mature technical expertise, advanced process equipment, extensive production experience, and a complete service system.
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, allowing customers around the world to buy high-quality products and enjoy excellent customer service.
Company Advantages
Advanced Equipment
We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.
Well-Experienced
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. Professional engineers also can provide expertise consultations and professional advice on product selection, design, installation, and maintenance.
Expansive Market Reach
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, , and have garnered widespread acclaim from satisfied customers.
Customized Services
We welcome product customization, and our team is capable of developing new products or providing technical solutions tailored to customer requirements. lf you have any special request, pls send us the details.
Competitive Price
We provide competitive price and excellent customer service for all our customers. We also can offer different discounts based on your order quantity. Our pricing policies are designed to offer affordable options while not compromising on quality.
24-hour Online Customer Service
Our customer service is available online 24 hours a day. After receiving the service information or feedback from the customer, we will reply and address the feedback in the shortest time. Our customer service team can provide customers with all support on products, customization, after-sales, etc. at any time.
Introduction to Breakfast Cereal Corn Flakes Production Line
The Breakfast Cereal Corn Flakes Production Line is a machine that produces breakfast cereal corn flakes. The production line includes mixing, extruding, flaking, drying, high temperature baking, flavoring, and cooling. By changing molds and the production process, this production line can make different shapes of puffed foods, such as rings, balls, flakes, stars, and letters.
The Breakfast Cereal Cornflakes Production Line uses corn flour, wheat flour, oats, etc., as its raw material. With a twin screw extruder that accomplishes cooking, curing, pelleting, etc., the production line produces instant-eat crispy breakfast cereal corn flakes with regular, sweet, salty, etc., flavors.
The Breakfast Cereal Cornflakes Production Line uses scientific processing technique to preserve cereal's nutritional elements. This processing line not only reduces costs, but also improves market competitiveness.
Advantages of Breakfast Cereal Corn Flakes Production Line
Productivity: The Breakfast Cereal Corn Flakes Production Line can have continuous and automatically start the process, quick stop, fast, and an easy conversion. It is also easy to clean and maintain.
Supporting Product Innovation: Breakfast Cereal Corn Flake Production Line can process a variety of raw materials, as well as a wide selection of sizes, shapes, and fillers (optional co-extrusion accessory).
Flexibility: The Breakfast Cereal Corn Flakes Production Line. Simply by modifying the module or adding components, we can produce flakes, two-color products, and co-extrusion grains with obvious inclusions or diverse shapes, thus expanding the product range.
High Cost Effectiveness: The Breakfast Cereal Corn Flakes Production Line is easy to maintain, adopts a sanitary design, and has a compact design that requires a small floor space.
Expertise Group: Breakfast Cereal Corn Flakes Production Line with advanced automation which ensures accurate process control to achieve easily reproducible product quality.
Finished Product Production Capacity: From 100 kg / hr to 400 kg / hr.
Breakfast Cereal Extruder
A breakfast cereal extruder is a machine that shapes cereal dough into different forms and shapes. Extrusion is one of the most commonly used processing methods for cereal. It's used to develop breakfast cereal, extruded snacks, cereal-based ingredients, and other extruded food products.
The Breakfast Cereal Extruder is typically a large, rotating screw that fits tightly within a stationary barrel. At the end of the barrel is the die. The ax in a twin-screw extrusion machine cuts the batter into the desired shape.
The Breakfast Cereal Extruder extraction process for cereal flakes involves mixing, cooking, kneading, shearing, and forming. Raw materials are fed into an extruder barrel, where a screw conveys the materials through the barrel. The materials are then heated, compressed, and mixed to form a thermoplastic mass.
Process
Cooling tunnels→Industrial vacuum mixers→Vacuum cookers→Cooling tunnels→Industrial vacuum mixers→Vacuum cookers→Cooling tunnels→Industrial vacuum mixers
Corn Flake Making Machine
A Corn Flake Making Machine is a machine for making corn flakes. Corn flake making machines can come in different sizes and shapes. Different flavors of corn flakes can be made.
A corn flake making machine is a fully automatic production line that uses extrusion cooking to make corn flakes. The process includes: Cleaning and milling dent corn into cornmeal→Mixing→Adding ingredients like sugar, honey, salt, or other flavors→Extruding the dough through a die with specific openings to give the→flakes their shape→Cutting the flakes to the desired length and size with adjustable blades→Transferring the flakes to a conveyor belt or cooling system for rapid→ cooling and drying→Flavoring→Cooling.
Puffed Corn Chips Snack Machine
A puffed corn chips snack machine is a machine that makes puffed snacks. It can also be called a puffed corn snacks making machine. It is a type of corn snack making machine that is specially designed to make and shaped corn snacks. The machine can use different molds to create different shapes, such as hollow or solid corn or rice inflating snack sticks, sweet sticks, and other snacks.
Feature
High temperature and high pressure to realize materials' gelatinization and sterillization;
High stability and high capacity;
Energy saving;
Automatic temperature controll system with visual temperature appearance function;
Automatic water cooling system;
Flexiable screw structure combinations;
Forced gearbox lubrication system;
All motors(engines) with frequency conveters speed control system;
High intensity nitriding treatment of screw barrel;
Individual and centrallized controlling panel;
High customization flexiability
Process
Mixer→screw conveyer→twin-screw extruder→hoister(air conveyer)→roasting oven→single drum flavoring line→cooling machine→packing machine(optional)
The Process Flow Of Breakfast Cereal Corn Flakes Production Line
Mixing: Integrate the mixing of various raw materials such as corn, wheat, rice, oats, etc. More mixing cycles can be achieved within a fixed time period by using the intermittent mixer designed with clamping capacity and intelligent pulp page. Optional and precise liquid addition equipment enables uniform distribution of ingredients for recipe mixing.
Extrusion: The mixed materials undergo thermomechanical transformation on the machine in a short time under high temperature and pressure. Steam-induced expansion refers to the expansion of the melted material at the die exit caused by steam, resulting in a significant product expansion. The subsequent treatment determines the quality properties of the extruded product such as brittleness, hardness, etc. This process is used to produce directly puffed breakfast cereals.
High Temperature Baking: In a continuous conveying process using high-temperature air and precise control, the incoming cornflakes are preheated, expanded, and spread out evenly at the appropriate bulk density. Even heating can make the product have a high expansion rate and crisp taste. Hot air circulation can reduce costs by increasing energy efficiency.
Drying: Drying is particularly important in the food processing industry. The dryer can provide the best drying effect for compact, viscous, or thermal products. The product is dried by airflow, and the dryer provides high drying efficiency and accuracy. Drying technology involves the evaporation of liquid in the product without changing its basic properties and can extend the product's shelf life.
Tabletting
The finished product, which is extruded and sheared to form, is delivered to the tablet roller mill with a constant high-pressure roller. The desired thickness is achieved by pressing the product according to the adjusted grinding clearance, which varies for different products. This process ensures the production of high-quality and uniform products.
Cooling
By passing the finished product through a multilayer circular airflow with a stable wind speed, the internal heat can be quickly dissipated, preventing adhesion and gelatinization in a shorter time. This facilitates easy transportation and packaging.
Sense Embellish
Fine layers can enhance the appearance, texture, and aroma of the final product, making it more appealing to animals. Coating can be used to add flavor and increase the product's energy content. Our layer solution can provide you with a uniform coating in a short cycle time.
Transportation
Our pipeline covers all applications across the value chain. From raw material intake to finished product transportation, we use any customized system combination of lifts, belt turntables, and screw conveyors to meet your space and process needs.
Mixer: Mix corn meal or corn grits with nutritional additives and a proportion of water.
Feeder: Feed the mixed material into the hopper of the extruder.
Extruder: The raw material enters the hopper. In a pressurized system, small spherical particles are produced.
Vibrating Screen: The granules are dispersed after entering the tablet machine, avoiding overlapping and pressing together.
Air Conveyor: The granules are transported to the tablet press.
Tablet Press: The pellets are pressed into flakes, known as corn flakes.
Blower: Send the cornflakes to the oven.
Multi-Layer Oven: Ovens are mostly electric ovens. The temperature is adjusted by the control cabinet between 0-200 degrees. The inner pocket is made of stainless steel double mesh. Baking time can be adjusted based on speed to remove moisture.
Seasoning Thread: The seasoning line has octagonal cylinder, lifting cylinder, single cylinder and double cylinder. According to the output and product properties, there are oil spraying, sugar spraying and coating equipment.
Packaging Machine: The finished pellets are conveyed to the crushing unit.
Certifications
Our equipment has obtained the national inspection exemption qualification and meets the requirements of the European Union. We have obtained the CE certificate. The quality of our products is highly praised by customers.
Our Factory
We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.
Frequently Asked Questions
As one of the leading breakfast cereal corn flakes production line manufacturers and suppliers in China, we warmly welcome you to buy cheap breakfast cereal corn flakes production line from our factory. All machines are with high quality and competitive price. Contact us for more details.
Breakfast Cereal Extruder, , Breakfast Cereal Corn Flakes Production Line