Artificial Rice Production Line

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China Artificial Rice Production Line Manufacturers Factory Suppliers

We specialize in producing all kinds of artificial rice production line products, mainly fortified rice making machine, instant rice making machines, nutritional rice machine, artificial rice machine, instant rice processing line, nutrient compound instant rice processing line, etc.
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. We has mature technical expertise, advanced process equipment, extensive production experience, and a complete service system.
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, allowing customers around the world to buy high-quality products and enjoy excellent customer service.

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Company Advantages

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Advanced Equipment
We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.

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Well-Experienced
Our company's technical engineers have over 20 years of industry experience, can provide customers with perfect solutions. Professional engineers also can provide expertise consultations and professional advice on product selection, design, installation, and maintenance.

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Expansive Market Reach
Our products sell well in mainstream markets such as Europe, North America, Japan, South America, Oceania, and Asia. We have established long-term cooperative relationships with customers around the world, , and have garnered widespread acclaim from satisfied customers.

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Customized Services
We welcome product customization, and our team is capable of developing new products or providing technical solutions tailored to customer requirements. lf you have any special request, pls send us the details.

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Competitive Price
We provide competitive price and excellent customer service for all our customers. We also can offer different discounts based on your order quantity. Our pricing policies are designed to offer affordable options while not compromising on quality.

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24-hour Online Customer Service
Our customer service is available online 24 hours a day. After receiving the service information or feedback from the customer, we will reply and address the feedback in the shortest time. Our customer service team can provide customers with all support on products, customization, after-sales, etc. at any time.

Introduction to Artificial Rice Production Line

The Artificial Rice Production Line refers to the processing production line that uses grains such as rice, millet, black rice, buckwheat, etc. as raw materials. Then, various vitamins, proteins, and other nutrients are added to the artificial rice extruder. The artificial rice production line uses advanced extrusion technology to make raw materials into a new type of fortified nutritional rice. This kind of artificial rice is rich in nutrients, and the consumption method is the same as that of ordinary rice, which is more suitable for the diet of modern people.
Artificial Rice Production Line can be made from local resources like potatoes, cassava, corn, and grains. It can be made using two methods: granulation and extrusion.

Advantages of Artificial Rice Production Line

The artificial rice production line is made of food-grade stainless steel, with reliable quality and easy cleaning.
The production method of artificial rice production line has a high degree of automation and high production efficiency, which is conducive to further expansion of the market scale by manufacturers.
The artificial rice production line can retain most of the nutrients in the raw materials, and the artificial rice produced is rich in taste and complete in nutrition.
The artificial rice production line has a compact structure and a small footprint, which can save site space.
The artificial rice production line is easy to operate and easy to maintain.
The price of artificial rice production line is low, the investment is small, and the return is high.

Types of Artificial Rice Production Line

The Artificial Rice Production Line produced by our company mainly include the following types:

Fortified Rice Making Machine
Fortified Rice Making Machine is used for processing of rice grains under controlled temperature. This well furnished system comprises of mixing unit, extrusion section, drying area and packaging section. Fabricated from stainless steel, this system can handle rice of different grades.
Fortified Rice Making Machine contact components of this machine are made of food grade stainless steel. It has internal temperature controller to process grains of rice at specific temperature range without affecting its nutrients.
Advantages:

Series of twin screw extruder comprises of taking care of framework, expulsion framework, rotating cutting framework, warming framework, driving framework and control system.frequency control, serious level of robotization, smooth activity, long help life.
The screw of twin screw extruder are made of the compound steel and extraordinary craft,durable usage,high pressure,the screw life is longer.
The constrained grease arrangement of twin screw extruder,can ensure the hardware transmission life longer.
Auto-temperature control framework makes the temperature control more straightforward survey and the boundary more exact.
Self cleaning,when stopping,it can cleaned without dismantle.
Fixing adaptability extruder recipes.

Instant Rice Making Machines
Instant Rice Making Machines are machines that produce precooked rice that can be eaten quickly. Instant rice making machines use broken rice flour as a raw material. The machines go through extruding, drying, and polishing processes to create rice with a good shape and color. The machines can also add nutrients to create nutritional rice.
Instant rice is popular with people who want to make good meals but have busy schedules. There are two cooking methods for instant rice: heating bag cooking and hot water brewing.
Process Works:
The Instant Rice Making Machine is composed of a feeding system, a mixing system, an extrusion system, a drying system, and a cutting system. The feeding system is responsible for feeding the raw rice into the machine, while the mixing system ensures that the rice is mixed evenly with water and other ingredients. The extrusion system is responsible for cooking the rice, while the drying system dries the rice to ensure that it is crispy and easy to eat. Finally, the cutting system is responsible for cutting the rice into the desired shapes and sizes.

Nutritional Rice Machine
A nutritional rice machine is a production line that uses screw extrusion technology to add nutritional elements to raw materials.
Nutritional Rice Machine can restore or process the broken rice (broken rice and shed rice germ) in the rice milling process into rice grains that are almost the same as ordinary polished rice. Or, according to the requirements of a scientific diet, some natural nutrients such as various miscellaneous grains are blended together in a certain proportion to make high-nutrition rice with the same cooking performance and cooking method (with unique flavor) as ordinary rice. Various grains such as rice, millet, black rice, and buckwheat can also be used as raw materials. Vitamins, proteins, and minerals are processed, extruded, matured, and shaped in an extruder to regenerate a new fortified nutritional rice.
Advantages:

Automatic: Nutritional rice machines can be fully automatic and energy-saving.
Simple structure: Some nutritional rice machines have a simple, linear structure that is easy to install and maintain.
Advanced components: Some nutritional rice machines use components from well-known brands for their pneumatic, electric, and operation parts.

Nutritional Rice Making Machine Extruder
A nutritional rice making machine extruder is a machine that uses extrusion processing to reform rice flour into a precooked product. The extruding technique can strengthen and solidify the micronutrient in the rice.
The process of extrusion can add vitamins, minerals, beta-carotenes, and other ingredients to the rice. The machine can also produce rice fortified with essential nutrients such as iron, zinc, and vitamins.
Process Works:

The machine uses twin screw extruder technology to take broken rice as raw material.
The rice is finely milled and mixed with nutrients premix.
The flour is conditioned with steam and water.
The flour enters into the extruders to be re-granulated for re-engineering molding.
The material is dried in a rotary dryer to needed moisture content.

Working Principle of Artificial Rice Production Line

The basic production process of the artificial rice production line is: raw material preparation → mixing → conveying → extrusion puffing → conveying → drying → packaging.

First select high-quality rice flour, transfer it to the mixer of the artificial rice production line, add nutrients such as vitamins and minerals, and then add an appropriate amount of water to mix well.
The mixed raw material is conveyed to the extruder of the artificial rice production line, which has a special control cabinet to extrude the rice grains under high pressure. By adjusting the process and changing the mold, rice grains of different shapes can be produced.
The rice grains are then passed through the vibrating screen of the artificial rice production line to separate the rice grains and prevent them from sticking together, and then the rice grains are transported to the oven.
The oven of the artificial rice production line can dry the rice in the shortest time, effectively prolong the shelf life of the rice, and the baking time can be adjusted according to the speed.
Next, the rice enters the cooling conveyor belt of the artificial rice production line, and the rice is rapidly cooled and cooled to room temperature for packaging.

Machine For Making Tapioca Pearl For Bubble Tea

Component of Artificial Rice Production Line

The artificial rice production line consists of a feeding system, extrusion system, rotary cutting system, heating system, transmission system, control system, etc. The synergistic use of artificial rice making machines will greatly improve production efficiency and quality. The basic equipment included in the artificial rice production line are as follows:

The mixer of the artificial rice: mix the raw materials evenly.
The extruder of the artificial rice: High pressure extrudes the rice to effectively retain the nutrients in the raw materials.
Vibrating screen of the artificial rice: it separates rice grains to avoid sticking.
Multi-layer oven of artificial rice: It can dry rice and prolong the shelf life of rice.
Packaging machine for artificial rice: used for packaging high-quality rice.

What Supporting Equipment Is Needed For Artificial Rice Production Line?

The performance of an artificial rice production line is very superior, but if you want to produce higher quality artificial rice and further improve the production efficiency, then you should buy some artificial rice processing line supporting equipment to use.

The feeder of the artificial rice production line: the motor is used to provide power for screw conveying, and the raw materials are mixed into the feeding hopper of the extruder of the artificial rice processing line to ensure convenient and fast feeding.
The feed hopper of the artificial rice production line: raw material storage, more convenient for subsequent processing and production.
The air conveyor of the artificial rice production line: the product is transported to the oven of the artificial rice processing line. The height of the lift depends on the oven.
The cooling conveyor of the artificial rice production line: The temperature of artificial rice after drying is high, and it will regain moisture after packaging. It needs to be cooled to room temperature to ensure the quality of packaging.

Maintenance Tips for Artificial Rice Production Line

The instant rice processing line saves a lot of time and cost and brings convenience to countless manufacturers. However, the manufacturer must carry out reasonable maintenance on the artificial rice production line during the process of use. Only in this way can the service life of the artificial rice machine be extended and the production cost be further reduced.

The artificial rice production line operator should check the artificial rice extruder every day and deal with any minor problems immediately.
Develop a monthly maintenance plan for the artificial rice production line and take out one day every month to repair faults in batches, effectively reducing maintenance costs.
Develop an annual maintenance plan for the artificial rice processing line and make an overhaul every year.
Utilize state-of-the-art monitoring technology to monitor the running state of the key artificial rice extruder online.
It is best to use the original parts of the manufacturer to replace the parts and accessories of the artificial rice production line in order to minimize the damage to the artificial rice extruder machine.

Certifications

Our equipment has obtained the national inspection exemption qualification and meets the requirements of the European Union. We have obtained the CE certificate. The quality of our products is highly praised by customers.

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Our Factory

We have more than 10,000 square meters of workshop. The company has established a trade department, a technical department, a production department, a quality inspection department, an after-sales service department, and laboratories. We operate with a fully automatic CNC production line, and are committed to providing customers with the best products and services.

Frequently Asked Questions

Q: What is artificial rice?

A: Artificial rice is a substitute for ordinary rice. It has very high nutritional value and is added with nutrients such as vitamins and proteins. It can fully supplement the nutrients lacking in the human body's daily diet, adjust the nutritional balance of the human body, prevent diseases, and promote health. Today, artificial rice produced by artificial rice production lines have become an ideal new staple in modern life.

Q: What are the limitations of the Artificial Rice Production Line?

A: The Artificial Rice Production Line has superior performance and is the best choice for major manufacturers to produce artificial rice. Although the performance of the artificial rice machine is very outstanding and it is considered top-level in the industry, there are still certain limitations. Nowadays, consumers' requirements for food nutrition continue to increase. A Nutritional rice making machine extruder can produce comprehensive nutritious artificial rice, and there is a significant difference in taste. Improving the taste of artificial rice will be the most important reform factor.

Q: What factors should you consider when purchasing Artificial Rice Production Line?

A: All manufacturers of artificial rice production lines want to buy high-quality extruder machines for artificial rice at a favorable price. After you choose an artificial rice processing line that suits you, you can verify the quality of the artificial rice production line by looking at the following aspects:

1. The Certification of artificial rice production line: This is the easiest way to verify the artificial rice machine. The more certificates obtained, the higher the quality and superior performance of the artificial rice extruder.

2. The production material of the artificial rice production line: The best production material is stainless steel. The artificial rice machine made of stainless steel has a longer service life, is more wear-resistant, and is easy to clean.

Q: What certifications are required for Artificial Rice Production Line?

A: The certification of the artificial rice production line is the easiest way to check the quality of the artificial rice processing line. Common certifications for artificial rice production lines include ISO9001 certification, CE certification, FDA certification, UL certification, etc. Generally speaking, as long as the artificial rice production line has obtained these certifications, its quality will be relatively high.

Q: Which industries are suitable for artificial rice production line?

A: The artificial rice production line is mainly used in the food processing industry to produce high-quality artificial rice, which is suitable for general household consumption and especially appropriate for special groups such as the military and field workers. And can also be an alternative food for some patients with disease.

Q: What is the general cost of artificial rice production line?

A: The cost of an artificial rice production line varies based on factors such as the materials and components used, the equipment performance, and the degree of automation, among others. Buying an artificial rice production line should not just focus on the price. A low price does not indicate good quality, and a high price may not be suitable for your production needs. Therefore, choosing the most cost-effective artificial rice processing machine is the best criterion for purchasing artificial rice processing lines.

Q: What are the common faults of artificial rice production line?

A: There will be some faults in an artificial rice production line during use, and the common faults are as follows.

The pneumatic system of the artificial rice production line is faulty, such as low air pressure, or the air pump not working, etc.
The mechanical structure or installation failure of the artificial rice production line, such as the belt often deviating from its proper position, etc.
The electrical wiring of the artificial rice production line is wrong, such as malfunctioning of the sensor, PLC, or inverter.
The parameter setting of the artificial rice production line is wrong, such as the inability of the PLC to download the program or the abnormal functioning of the inverter.
The PLC program of the artificial rice production line is wrong, such as the equipment's inability to complete the required actions. The above are several common faults of artificial rice production lines.

When the above problems occur, you can follow the methods above to check and fix them.

Q: What is Fortified Rice Manufacturing Machine?

A: Fortified rice manufacturing machines produce rice that is fortified with nutrients like iron, zinc, and vitamins. The machines help address malnutrition in populations that rely on rice as a staple food.

Fortified Rice Manufacturing Machines are made from stainless steel and can handle rice of different grades. They typically include the following components: Mixing unit, Extrusion section, Drying area, Packaging section.

Q: Which raw materials are suitable for processing by artificial rice production line?

A: The artificial rice production line is suitable for the production of broken rice, corn, millet, wheat, oats, buckwheat, beans, and starch as the main ingredient, and some other vitamins and minerals as part.

Q: What voltage is suitable for artificial rice production line?

A: Voltage in China: Three phases: 380V/50Hz, single phase: 220V/50Hz, we can customize it. According to the local voltage requirements of customers in different countries, such as: 415V, 440V, 60Hz.

Q: What is the production capacity of artificial rice production line?

A: Our artificial rice production line is made of advanced technology and high-quality materials. The production capacity of each model of the artificial rice production line is different. The approximate production capacity is around 100kg/h and 200kg/h.

As one of the leading artificial rice production line manufacturers and suppliers in China, we warmly welcome you to buy cheap artificial rice production line from our factory. All machines are with high quality and competitive price. Contact us for more details.

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